D-QiTs (Dx Quick Kaizen Tools) is an IoT Kaizen application designed to improve the efficiency of production processes in the manufacturing industry using IoT technology to collect real-time data from the production line and visualize it. This allows users to identify actual situation at the Genba (worksite) and generate ideas for problem-solving. Based on multiple experiences of process improvement in DENSO production lines, we understood that 3 key data significantly enhance the effectiveness of the PDCA (Plan-Do-Check-Act) cycle:

1. **Output Progress:** To enhance tracking and increase production efficiency on the production line, sensors in IoT devices are used to measure the quantity of production. This data is then sent to an IoT platform and database to create real-time graphs for users. Users can instantly detect and investigate abnormalities when there is a decrease in production.
2. **Cycle Time:** Understanding the time required for each process is crucial for improving efficiency. Sensors are used to measure the time taken for each process, and this data is sent to an IoT platform and database. Users can view real-time information of the time spent on each process, identify processes that take too long, and quickly pinpoint the source of the problem.
3. **VDO (Video Events of Abnormal Cycle Time):** When a problem is identified based on abnormal cycle times, users can check actual events through videos within the application. This serves as an efficient communication tool for addressing irregularities between management and Genba employees.

D-QiTs operates on Data Share which is a middleware for seamless and stable connection between the device, database and IoT application platform. Moreover, it enable an easy and simple function add-ons in the future.

D-QiTs allows users to summarize the main production issues and prioritize them, helping users understand which problems should be addressed first. The videos –mbed in the application serve as a communication tool that bridges the gap between Genba employees and management, facilitating effective problem-solving like never before.

If you’re interested in learning more, click on the video below to hear from real users!




Q. How D-QiTs collects and evaluates data?

A. D-QiTs collects cycle time data from sensor, PLC ,or machine. D-QiTs collects data from each process of cycles through IoT Datashare, after that this program calculates cycle time data together with retrieving VDO records to show on D-QiTs dashboard.

Q. For 1 license, how many data can be collected?

A. 1 license can link up to VDO data from 12 cameras, including the collect cycle time data and output data.

Q. How DENSO manage the data safety collected by D-QiTs and stored in datashare?

A. Our foremost concern is the security of your data. We employ robust encryption, strict access controls, and adhere to stringent regulatory standards. Regular third-party security audits help us maintain these high security measures, ensuring the utmost protection of your data.

Q. Does IoT project offer installation services?

A. We do offer one stop services including software and hardware installation. Find out more about our full-range services.

Q. What data analysis service covers?

A. We basically help users to analysis data in depth. Our data analysis specialist creates data report including OEE trend, OEE% in details, productivity history, and analysed loss types. Kaizen diractions from our Kaizen specialist are also included.

Q. Can D-QiTs be use for to detect losses of an outline process?

A. In addition to in-line process, users can also use D-QiTs to investigate root causes in out-line process effectively.

หากสนใจ IoT

LeanLabSolution (LLS) เราเป็นสื่อที่จัดทำโดย Lean Automation Business Division (LABD) บริษัท เด็นโซ่ อินโนเวทีฟ แมนูแฟคเจอริ่ง โซลูชั่น เอเชีย จำกัด เราถ่ายทอดและแบ่งปัน ทางออกของปัญหาการทำระบบอัตโนมัติภายในโรงงาน ภายใต้แนวความคิดการทำระบบอัตโนมัติแบบลีน (Lean Automation) ที่ช่วยเพิ่มผลิตภาพจากการทำระบบอัตโนมัติอย่างมีประสิทธิภาพ

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